Hamburg-based materials company traceless has opened what it describes as the world’s first industrial production facility for thermoplastic natural polymers. Located in Hamburg-Harburg, the demonstration plant processes plant-based agricultural residues into a material that can substitute conventional plastics.
The facility spans approximately 4,000 square metres and has an annual production capacity of around 3,000 tonnes. It brings together production, sales, technology development and logistics under one roof. All core areas have been commissioned, with output to be ramped up gradually over the coming months.
The investment exceeds €20 million, including €5.1 million in public funding from Germany’s Federal Ministry for the Environment through its Environmental Innovation Programme.
traceless’ patented process extracts natural polymers, such as cellulose, lignin and starch, from agricultural by-products without altering their natural chemical structure. The resulting granulates are bio-based and home-compostable, and the company says they are not classified as plastic. Their thermoplastic properties allow processing on standard industrial equipment, making them suitable for single-use items, packaging, paper coatings and adhesives.
Compared to conventional plastics, the material reduces CO2 emissions by 91% across production and disposal.
“We are creating the world’s first industrial production capacities for thermoplastic natural polymers that can be used directly as plastic substitutes,” said Dr. Anne Lamp, CEO and founder of traceless. “Together with our partners, we are celebrating the launch of an innovative materials industry that is circular, clean, and future-oriented.”
Early customers include packaging manufacturer Mondi, e-commerce company OTTO and distribution partner Biesterfeld. The company currently employs around 110 people and is already planning a larger follow-on facility to expand capacity further.
