Argonne and Progress Rail test biofuels for the locomotive industry

Daniela Castillo Monagas

The U.S. Department of Energy’s (DOE) Argonne National Laboratory and Progress Rail, a Caterpillar company, are researching a variety of biodiesel and renewable diesel fuels with the goal of lowering the carbon intensity of the fuels used in the U.S. freight rail industry.

The DOE and the Federal Railroad Administration are contributing to the three-phase research project with $750,000 in research grants. The project started in 2022 and will be completed this year.

“There is a lot of rail interest today in alternative fuels as a means to reduce the impact from greenhouse gases,” said Michael Cleveland, director of Advanced Energy for Progress Rail. ​“Progress Rail is excited to be part of the evaluation of biodiesel and renewable diesel to support our customers’ sustainability-related goals.”

“This project is a great example of how collaboration between federal agencies and private industry can lead to innovative solutions for transportation sectors like rail,” said Douglas Longman, Argonne section manager, engine combustion research.

Argonne scientists will investigate biodiesel and renewable diesel fuel on a single-cylinder locomotive test engine provided by Progress Rail. Scientists will work at Argonne’s Engine Research Facility, which is home to two EMD® diesel locomotive test engines.

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“More specifically, Progress Rail and Argonne will focus on the short-term challenges of biodiesel and renewable diesel blends and their impact on engine operation, performance and emissions,” said Essam El-Hannouny, an Argonne principal mechanical engineer. ​“The freight rail industry is limited in terms of tools to decarbonize its engines, and these fuels will play an important role in lowering the carbon intensity of the fleet.”

Argonne scientists will test a variety of bio- and renewable diesel fuels on the test engine’s operating cycle, measuring performance parameters including torque, power, engine thermal efficiency and exhaust emissions. Progress Rail is providing hardware and technical support throughout the project.

“The goal is to use the highest blends of bio- and renewable diesels without compromising engine performance,” said Munidhar S. Biruduganti, an Argonne principal research engineer. ​“If there is an impact, measures will be taken to modify engine hardware and operation to accommodate widespread adoption of these fuels. Lower-carbon fuels and engines work in tandem to reduce climate change while maximizing energy use.”

Progress Rail will use Argonne’s work to drive further performance and emissions optimization, enabling the efficient, reliable use of high percentage blends of lower energy content bio- and renewable diesel fuels. These upgrades would be extended to biofuel testing on multicylinder, high horsepower engines in locomotives used for hauling freight long distances.

Because locomotives have a service life of more than 30 years, the goal is to reduce CO2 impact from the existing fleet, keeping them in operation while alternative locomotive decarbonization technologies are explored.

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